Six Step Method
For Cushioned Package Development
Developed by Dale Root
October 1988 (Revised February 1992, April 1997)
All Rights Reserved
Table of Contents
Introduction
Step 1 - Define the Environment
Step 2 - Product Fragility Analysis
Step 3 - Product Improvement Feedback
Step 4 - Cushion Material Performance Evaluation
Step 5 - Package Design
Step 6 - Test the Product/Package System
The Summary
Experience demonstrates that when a structurally designed product and package are regarded as an integral system,
damage and loss are significantly reduced. The Six-Step Method is a scientific approach to optimize the
development of your product/package system. This method includes monitoring the damaging effects of the distribution
environment, bare product testing and package testing.